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A Publication of the ABS Offshore Project Development Team

REGIONAL FOCUS: Offshore Brazil Field Development Highlights ABS’ Global Capabilities


The ABS-classed FPSO Fluminense assisted field partners Petrobras, Shell and MODEC International to achieve first oil from the Bijupira and Salema Fields offshore Brazil in mid-August. First production offloading completed on September 30, 2003. The fields are located adjacent to each other in the Campos Basin, 175 miles from Rio de Janeiro, in water depths ranging from approximately 470 to 800 meters. Artificial lift is required to raise the reservoir fluids to the surface for processing. Reservoir pressure is maintained by injection of seawater at high pressure to assist oil recovery.

evelopment of the Bijupira and Salema oil fields offshore Brazil brings into focus
the customer service talents of many ABS offices. The ABS classification team supported project contractors, including engineering/designers in Houston, Rio de Janeiro and Singapore; fabricators in Singapore, Johor (Malaysia) and Batam (Indonesia); installers in Rio de Janeiro; and various vendors in the Americas, Europe and Asia. These global components all were brought together before field partners Petrobras, Shell and MODEC International achieved first oil in mid-August.

ABS provided flexible, needs-oriented classification services for the conversion of the Sahara tanker to a floating, production, storage/offloading (FPSO) unit newly named the Fluminense, which the joint operators selected for the field development project, advises ABS Project Manager Luiz Feijo.

“The conversion of the Sahara tanker to the Fluminense FPSO presented some significant challenges. The integration of existing and new piping and electrical systems is always a design and fabrication concern. The use of an external turret required the addition of a considerable amount of structural steel to the bow of the vessel,” said Feijo.


To address these conversion issues, ABS employed SafeHull, a dynamic evaluation tool designed to assess needs specific to the project and the client. This software design tool analyzes input conditions, sloshing loads, hydrostatic loads, and other project-specific conditions. Satisfying SafeHull criteria is a condition for ABS classification.

“The ABS SafeHull System is based on thorough and easy-to-apply engineering analysis techniques, leading to improved reliability and enhanced safety of ship structures,” said Feijo.

ABS awarded the FPSO Fluminense the class notation XA1 Floating Offshore Production and Offloading System. Operated by MODEC, the vessel has an oil processing capacity of 81,000 barrels of oil per day, gas handling of 75 million cubic feet per day, water injection of 92,000 barrels per day and storage capacity of 1.2 million barrels.

Furthering ABS’ flexible, non-prescriptive and site-specific customer services, Feijo advises that ABS also certified the entire process plant topsides, which is typically not done for Gulf of Mexico projects, but is required on FPSOs offshore Brazil.

 


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