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OFFSHORE E-NEWS
May 2000

JUST-RELEASED: UPDATED ABS GUIDES
For Floating Production Installations; Production Facilities;
and Pipelines and Risers

Incorporating the latest engineering developments and, also, ABS’ broad-base experience with offshore clients ranging from oil companies, independent owners/operators, designers and fabrication facilities, the updated ABS Guides provide ABS class requirements for the following:

Floating Production Installations

The new Guide for Building and Classing Floating Production Installations is an update of the 1996 ABS FPSO Guide with the focus of the improvements on requirements for ship-shaped FPSOs. This new criteria is appropriate for newbuilds and major conversions, and allows owners and operators of FPSOs to tailor the hull structure of an FPSO to the expected conditions of its installation site. This is especially relevant since FPSOs have typically been subject to "unrestricted service" requirements of tankers, even when the FPSO is located in an area where the environmentally-induced loads are far below those typically faced by a tanker.

To allow for this level of customization, the Guide uses ABS SafeHull technology to separate and analyze static and dynamic load effects.

"In the case of an FPSO located in a relatively benign environment, ABS-required hull scantlings for a newbuilding would likely be rationally reduced below those required in unrestricted service for a tanker," says Todd Grove, Manager, ABS Offshore Engineering. "For a conversion, it would likely reduce the amount of potential steel renewal. In the case where the environmentally-induced loads are more severe than those for unrestricted tanker service, the Guide will assist the designer in determining how much the strength of the hull needs to be increased, or in otherwise providing information to assist in mitigating the loads it needs to resist."

Because environmental severity evaluation relies upon highly specific data, a Site-specific Environmental Analysis System (SEAS) was employed to find environmental severity factors contributing to determination of the loads and expected fatigue-induced damage. Characteristics like wind, wave, current and other data are factored into analysis models.

The new Guide criteria allows owners and operators to better design FPSOs, making them more appropriate for their intended service in offshore production areas worldwide.

Production Facilities

The updated ABS Guide for Building and Classing Facilities for Offshore Installations incorporates the latest technological developments for production facilities on fixed and floating structures, and addresses the stresses induced by acceleration forces of floating installations.

"What often happens is that an oil company will contract a manufacturer to construct the process equipment skids, but the manufacturer will not know whether the skids are to be installed on an FPSO, with vertical, horizontal, heave and pitch motions, or on a TLP, which moves much less," said Malcolm Sharples, Vice President, ABS Offshore Technology and Business Development. "The motions of these platforms are very different, and they may have unique effects on equipment. In fact, equipment not designed for a particular environment may not work at its best efficiency."

The Facilities Guide also incorporates criteria for alternative use of a risk methodology derived from OSHA’s Process Safety Management and US EPA’s Risk Management Program regulations, opening the door to risk-based design. This means that the risk analysis is tailored to the risks associated with a particular equipment design, and addresses areas of concern on an item-by-item basis.

Pipelines and Risers

The updated ABS Guide for Building and Classing Undersea Pipeline Systems and Risers has gained in importance as offshore installations venture to deeper waters and risers, in particular, become critical to the safety of the rig, the reliability of production / transportation and the protection of the environment.

"The update of the pipelines and risers guide reflects research and technical developments that have occurred around the world in the offshore industry," said Dr. Yong Bai, ABS Staff Consultant, Offshore Technology Department.

The guide also incorporates recent award-winning research by Bai and ABS colleague Søren Hauch on the bending moment capacity of pipes. In this study, which won the "Best Paper Award" from ASME’s Ocean and Offshore Arctic Engineering Division, a set of equations were developed that can more effectively predict the ultimate load carrying capacity of pipes when subjected to combinations of pressures, axial force and bending.

"The purpose of our research on the bending moment capacity of metallic pipes is to develop design criteria that can help optimize the cost effectiveness of the seabed intervention design without compromising the safety of the pipe," explained Bai.

The updated Guide consists of four parts:

  1. Classification, testing and survey
  2. Materials and welding
  3. Design
  4. Inspection and maintenance.

In addition, the Guide contains four appendices for information

  1. Limit state design criteria
  2. Structural reliability analysis
  3. Risk management
  4. Assessment of dent and corrosion defects.

A copy of the paper, "The Bending Moment Capacity of Pipes," can be downloaded from the ABS web site, at www.eagle.org or contact Jo Feuerbacher at 1-281-877-6516 or email jfeuerbacher@eagle.org.

To order any of these or other ABS Guides, click here .

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